Custom Caps and Headwear

Custom caps, bucket hats, beanies and branded headwear for businesses, teams and events. Twill Press helps customers choose decoration-ready styles and organise artwork, placement and production from Marsden Park, Sydney.

Headwear has a smaller and more structured decoration area than a T-shirt or hoodie. Logo shape, fine detail, panel construction and intended use all matter. We review those details before recommending the most suitable product and branding approach.

Headwear options

• Classic and low-profile caps
• Trucker caps
• Bucket hats
• Beanies
• Performance and team caps
• Event and promotional headwear

Browse headwear and accessories.

Branding methods

Depending on the headwear and artwork, decoration may include embroidery, transfer or another suitable method. Very fine text and intricate details may need to be simplified or adjusted for a clean, durable result.

Suitable for teams, businesses and campaigns

Custom headwear can support staff uniforms, sporting teams, merchandise ranges, outdoor events, sponsor packs and promotional campaigns. We can coordinate colours and artwork with the rest of your apparel order.

How to order custom headwear

1. Select a preferred cap, hat or beanie.
2. Send the artwork, colour, quantity and deadline.
3. Confirm the decoration position and method.
4. Approve the proof before production.

Frequently asked questions

Can every logo be embroidered?

Not always in its original form. Small text, gradients and very fine details may need adjustment. We will review the artwork and advise before production.

Can headwear match our uniforms or teamwear?

Yes. We can help select colours and placement that work with the wider apparel range, subject to product availability.

Do you deliver outside Sydney?

Yes. Twill Press supports customers in Sydney and delivers custom orders across Australia.

Request a custom headwear quote  |  Shop headwear